Course of expansion
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Production of bauxite, alumina and aluminium...
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Worldwide consumption of bauxite in 2008 (First...
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Production of RASC refractory material (Roskill...
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TOP alumina producers in 2008 (OneStone)
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TOP bauxite producers in 2008 (OneStone)
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Huntly bauxite mine in Australia (Alcoa)
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Paranam alumina refinery in Surinam (Alcoa)
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Alpart bauxite mine and refinery in Jamaica (UC...
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Nikolaev refinery in the Ukraine (UC Rusal)
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Aughinish refinery in Ireland (UC Rusal)
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RTA‘s Gove refinery in Australia (Rio Tinto)
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RTA‘s Yarwun refinery in Australia (Rio Tinto)
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Alunorte refinery in Brazil (Vale)
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Bauxite mining in China (Chalco)
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Worsley mine/refinery in Australia (BHP...
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Diagram of Bayer process (AWAC)
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Stacker/reclaimer in bauxite mine (BHP Billiton)
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Autoclaves in a Jamaican refinery (Alcoa)
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CFB calciner preassembled for ship...
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Air purification equipment in the QAL refinery...
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Summary: Bauxite and alumina are the base materials for the production of aluminium. Although the world economic crisis recently caused a slight decline in aluminium consumption, the prospects and future expectations are very optimistic, with a doubling of the worldwide consumption expected in the next 15 years. If bottlenecks are to be prevented in bauxite and alumina production, this means that a strong increase in capacities is necessary. The leading manufacturers are prepared for this situation. The only production method that does not appear to completely fulfil modern requirements is the Bayer Process for the production of alumina, which is over 100 years old. However, a lot has changed to this process.
1 Market information
The worldwide demand for aluminium had risen strongly in past years, but recent declines in the two most important markets, the automobile industry and the construction sector, also hit the aluminium industry hard in 2009. The starting material for the manufacturing of aluminium is bauxite, which is mainly mined in opencast pits. The most important bauxite producing countries are Australia, China, Brazil, India, Guinea and Jamaica. The bauxite is processed into aluminium oxide (alumina), which – depending on the amount of aluminium oxide in the raw material – requires...
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